Acquired Electronics360

Set-top Box

Scientific Atlanta EXP 8000HD Set Top Box Teardown

15 May 2003
The following is an overview of a teardown analysis conducted by IHS Technology Teardown Services.

Main Features

HDTV, PVR and on-demand video - all-in-one. High-end box loaded with extras - one of the largest, most expensive and sophisticated PVR / set-top boxes analyzed to date. Dual-tuner allows simultaneous watch / record / playback. Available in 160GB - the box analyzed came with 80GB drive. Large amount of memory content (512Mbits of SDRAM (256Mb DDR), 64Mb flash) with ability to expand through DIMM slot.

Scientific Atlanta EXP 8000HD Set Top Box Main ImageScientific Atlanta EXP 8000HD Set Top Box Main Image
Marketing / Positioning

The 8000HD is intended as a complete HDTV/PVR solution. As such, it commands a large price premium, which places it in the highest end of the market. This will appeal to serious A/V and home theater enthusiasts, but is much too expensive and feature-laden for the casual media consumer.

Scientific Atlanta EXP 8000HD Set Top Box Cost AnalysisScientific Atlanta EXP 8000HD Set Top Box Cost Analysis
Cost Notes

Due to the large feature complement, high component count, lack of integration, and the 80GB hard disk drive for the PVR feature, the 8000HD is a very high-cost unit; in fact, the most expensive set-top box we have analyzed. Though the physical construction is not elaborate and the assembly costs are relatively reasonable, the sheer quantity of parts required to achieve the feature set comes at a price.

Scientific Atlanta EXP 8000HD Set Top Box (iSi) - Main PCB TopScientific Atlanta EXP 8000HD Set Top Box (iSi) - Main PCB Top
Main Cost Drivers

The items below are the major cost-driving components, totaling $155 and representing almost 70% of the total materials cost:

Hard Disk Drive

MPEG-2 Encoder/Decoder IC's

I/O and Controller ASIC's

Memory IC's (SDRAM & Flash)

RF Front End IC's

Main PCB


The large size, the use of a separate front panel PCB and it's associated mechanicals, and the use of a separate (and fairly complex) power supply assembly all increase the mechanical complexity slightly. Also, a fairly high number of fasteners are required for assembly. These factors all increase the cost of assembly, but somewhat marginally relative to the overall complexity of the product.

Powered by CR4, the Engineering Community

Discussion – 0 comments

By posting a comment you confirm that you have read and accept our Posting Rules and Terms of Use.
Engineering Newsletter Signup
Get the Engineering360
Stay up to date on:
Features the top stories, latest news, charts, insights and more on the end-to-end electronics value chain.
Weekly Newsletter
Get news, research, and analysis
on the Electronics industry in your
inbox every week - for FREE
Sign up for our FREE eNewsletter


Date Event Location
04-07 Jun 2018 Boston, MA
06-08 Jun 2018 Los Angeles, CA
18-22 Jun 2018 Honolulu, Hawaii
12-16 Aug 2018 Vancouver, Canada
11-13 Sep 2018 Novi, Michigan
Find Free Electronics Datasheets