Industrial Electronics

Automated metrology solution increases productivity, data quality assurance in semiconductor manufacturing

21 July 2023

A fully automated scanning transmission electron microscope ((S)TEM) metrology solution has been designed by Thermo Fisher Scientific to help enhance productivity and deliver data quality assurance for high-volume semiconductor manufacturing.

The increasing complexity of semiconductor device 3D architectures mandates development of more exact in-depth metrology and characterization processes. The atomic-scale 3D intricacies in emergent devices are driving a need for a highly automated (S)TEM platform to enable faster access to large-volume, high-quality data and help accelerate learning cycles.

Engineered to facilitate yield improvements and reduce time-to-market, the Metrios 6 (S)TEM incorporates advanced hardware and machine-learning algorithms to obtain large-volume high-quality data from complex devices and novel materials rapidly. The system enables fully automated transmission electron microscope metrology and characterization workflows with up to 20% in average productivity improvement compared to the previous Metrios iterations.

Source: Thermo Fisher ScientificSource: Thermo Fisher Scientific

The system features Smart Stage fully automated sample insertion and retraction mechanism to eliminate manual operation and potential for human errors, enabling users to perform high-resolution imaging at a faster pace. A new Thermo Scientific Ultra-X energy-dispersive X-ray spectroscopy (EDS) detection system also offers fast compositional characterization and elemental mapping to ease challenging analysis on the most beam-sensitive materials and enable at least two times faster data collection.

In addition, machine-learning-enabled automation eliminates tedious recipe generation for routine (S)TEM analysis and provides automated workflows with flexibility to generate large volume data without using highly skilled operators.

To contact the author of this article, email shimmelstein@globalspec.com


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