Power

Electrical Noise Suppression and Common Mode Choke

25 May 2018

Sponsored content

Continuous electrical humming noise can be very annoying and may be harmful to hearing.

Noise is an unwanted, loud or confused sound which is meaningless but disruptive to hearing. There are typically two different types of noise: acoustical and electrical.

Acoustical noise is any unwanted sound or vibration that is audible to the human ear or tangible via touch.

Electrical noise is, by literal definition, not particularly audible or discernible by tactile interaction with the component or equipment.

Electrical noise is not audible to the human ear. Even in high-end audio equipment, actual electrical noise is not audible, but its effect on the analog audio output is audible as distortion at many or just certain frequencies. The noise itself requires specialized test equipment to detect, analyze and define. [1]

By standard definition, electrical noise is any unwanted variation in an electrical signal. In fact, all circuits have some inherent electrical noise. Once again, depending on the circuit or system, electrical noise may be acceptable within certain limits. [1]

Figure 1: Noise Combination SignalFigure 1: Noise Combination Signal

Electromagnetic interference (EMI) falls under the category of electrical noise. A basic change of state (such as on/off) in an electronic component has the potential to generate EMI. Typical examples are electronic switches, clocks, electronic controls, power supplies, inverters, fluorescent lights and motor brushes. The EMI noise can be either radiated through the air or conducted through the power line, which includes common mode noise and differential mode noise. [2]

Common mode noise is a signal transferring between all the lines in the same direction to the ground in a circuit.

Figure 2: Common mode noiseFigure 2: Common mode noise

Differential mode noise is a signal conducting between the voltage common collector and ground in the opposite direction.

Figure 3: Differential mode noiseFigure 3: Differential mode noise

Common Mode Filter

Common mode chokes (CMC) are made up of a single core with two identical coils, which are wound around the core in different directions.

Figure 4: Common mode chokeFigure 4: Common mode choke

Figure 5: CMC electronic symbolFigure 5: CMC electronic symbol

Its primary use is to prevent electromagnetic interference (EMI) from the power supply lines. This can help prevent electronic equipment in an AC circuit from malfunctioning. A CMC is in fact a bi-functional filter that filters out the common mode electromagnetic interference, and to suppress its own electromagnetic interference.

Figure 6: CMC samplesFigure 6: CMC samples

To further understand how CMCs function, when the currents enter a CMC in opposite directions, they produce two magnetic fields in the windings to cancel each other. The choke then presents very little inductance or impedance and the core will not saturate even with large input currents.

Figure 7: CMC with differential mode currentFigure 7: CMC with differential mode current

On the other hand, if the currents enter the CMC in the same direction, the two magnetic fields are added together to provide a large inductance or impedance, which plays a role in suppressing common mode noise.

Figure 8: CMC with common mode currentFigure 8: CMC with common mode current

When a CMC is designed to act as a filter in the circuit, it attenuates the energy down to a given frequency, which reduces the unwanted noise entering the load. The choke then produces a large inductance and filters out the common mode noise only, but allows the differential mode signal to pass through the filter.

Figure 9: Common mode filterFigure 9: Common mode filter

Impedance

Impedance is the AC equivalent to a concept of resistance in DC; it is a comprehensive expression of forms of opposition to electron flow, including both resistance and reactance. It presents in all circuits and in all components. The reactance could be inductive or capacitive. When alternating current goes through impedance, a voltage drop is produced that is somewhere between 0o and 90o out of phase with the current. Impedance is mathematically symbolized by the letter Z and is measured in ohms (Ω);[3] it is essentially resistance ® plus reactance (jX).

In calculation:

When AC passes through a component that contains reactance, energy might be stored and released in the form of a magnetic field, in which case the reactance is inductive. Or, energy might be stored and released in the form of an electric field, in which case the reactance is capacitive. [4]

When the net reactance is inductive only,

Then,

Where,

and becomes the inductive impedance.

Impedance Comparison

The following are comparisons between different winding techniques, different winding locations and round wire/flat wire CMCs, with comparison of the traditional T-Core and rectangular flat wire CMC.

Table 1: Different winding comparisonTable 1: Different winding comparison

Table 1 shows a few different winding techniques: single-layer, multi-layer and cross winding. All of them are using round copper wire with diameter of 0.8 mm and round with 22 turns. They all come out with similar inductance, DCR and parasitic capacitance. But the single-layer shows the lowest leakage inductance with higher SRF. Cross winding also shows high SRF, but this technique is hard to wind and not compatible with machine winding as well.

Figure 10: Impedance curves IFigure 10: Impedance curves I

The impedance versus frequency curve shows that the single-layer and cross winding have similar results: both are better than the multi-layer, and the single-layer has lower leakage inductance and is machine windable, while cross winding is not.

Figure 11: Different windingsFigure 11: Different windings

In the rectangular core body, the coils were wound on the longer side versus the shorter side of the rectangular core body, as the picture shows.

Table 2: Different location comparisonTable 2: Different location comparison

Figure 12: Impedance curves IIFigure 12: Impedance curves II

From the electrical result in Table 2, with the same round wire of 0.4 mm diameter and wind 48 turns, the short side winding gave a higher leakage inductance and was more difficult to wind compared to long-side winding.

The impedance comparison curves show both that long-side winding and short-side winding have a very similar result, and the short-side winding actually comes out with a little higher SRF, but it also gives a higher leakage inductance.

Figure 13: Round wire vs. flat wireFigure 13: Round wire vs. flat wire

Table 3: Round wire vs. flat wireTable 3: Round wire vs. flat wire

Fig. 13 shows two identical cores with round wire of 0.4 mm diameter on the left, compared to flat wire of the same cross sectional area on the right, with the identical 48 turns. From Table 3, the electrical result shows the flat wire winding comes out with a little higher leakage inductance, but it also shows lower DCR with less than half parasitic capacitance. The SRF of flat wire is more than double compared to the round wire. The Figure 14 impedance curves show a big jump in the SRF for flat wire comparing to the round wire. This tells us that the flat wire will offer superior noise suppression performance at higher frequency.

Fig. 14: Impedance curve IIIFig. 14: Impedance curve III

Table 4: Data resultTable 4: Data result

It is easy to tell from Table 4 that the flat wire offers the highest impedance at the highest frequency of all the four comparison above.

Finally, here is a comparison between the traditional T-core with round wire versus rectangular core with flat wire.

Table 5: T-Core with round wire vs. rectangle core with flat wireTable 5: T-Core with round wire vs. rectangle core with flat wire

Figure 15: Impedance curve IVFigure 15: Impedance curve IV

From the mechanical result shown in Table 5, the area of the flat wire CMC is much less than the T-core CMCs, which can save almost 40 percent on the PCB layout. It also has a lower profile to save about 25 percent in height. The total volume can then save over 54 percent and flat wire CMC comes with 1.2 times the power density of the traditional T-core. From the electrical result, with the same level of inductance, flat wire CMCs offer lower DCR and higher current level. The impedance curves on Figure 15 also show that the flat wire CMC offers higher impedance with higher frequency.

Conclusion

In conclusion, impedance becomes much more important in the CMC design at higher frequency. By looking at a number of different winding techniques and wire comparisons, the flat wire with rectangular core body CMC shows its best result with the following:

· The fully automatic high precision winding machines ensure competitive costs.

· The single-layer winding design lowers the skin effect and creates higher performance at a higher frequency.

· The lower distributed capacitance means a higher performance.

· The lower DCR means better thermal performance.

· The higher power density results in up to 50 percent space saving.

· The higher reliability results in extended product life time.

To learn more, please visit ITG's website.

References

[1] Mat Dirjish. What’s The Difference Between Acoustical And Electrical Noise In Components? Oct 03, 2012. http://www.electronicdesign.com/electromechanical/what-s-difference-between-acoustical-and-electrical-noise-components

[2] Rafik Stepanian. Mitigating EMI Problems and Filter Selection Feb. 2017

[3] Review of R, X and Z Chapter 5 – Reactance And Impedance –R, L, And C

https://www.allaboutcircuits.com/textbook/alternating-current/chpt-5/review-of-r-x-and-z/

[4] Impedance

http://whatis.techtarget.com/definition/impedance



Powered by CR4, the Engineering Community

Discussion – 0 comments

By posting a comment you confirm that you have read and accept our Posting Rules and Terms of Use.
Engineering Newsletter Signup
Get the Engineering360
Stay up to date on:
Features the top stories, latest news, charts, insights and more on the end-to-end electronics value chain.
Advertisement
Weekly Newsletter
Get news, research, and analysis
on the Electronics industry in your
inbox every week - for FREE
Sign up for our FREE eNewsletter
Advertisement
Find Free Electronics Datasheets
Advertisement