Electronics and Semiconductors

The importance of diodes for automotive applications

27 June 2023
An automotive light-emitting diode. Source: Segey/Adobe Stock

Modern cars incorporate a host of electronic components. While these electronic modules do make driving a car considerably more convenient and safer for the passenger, they also raise serious questions about the dependability of the automobile itself. Electronic modules require special care in the automotive environment since they are vulnerable to electrical disturbances including electromagnetic interference, electrostatic discharge and more, and the automobile itself is a potential source of these dangers.

Why there is a need for a diode?

There are a number of regulations in place to reflect the electrical dangers present in modern autos. Therefore, manufacturers and suppliers must think about these requirements and must incorporate protective mechanisms into their modules to meet the primary responsibilities required by these standards. Diodes play a crucial role in protecting vehicles as they block outgoing current spikes that may otherwise harm other parts of the vehicle's electrical system. They are used in automotive applications and are characterized by their striped cylindrical shape, which promotes unidirectional current flow.

Where is a typical diode located in a vehicle?

A diode is a two-terminal electrical component made of semiconductor materials that, in theory, enables current to flow freely in one direction but prevents it in the other. In an electrical circuit, a diode acts like a switch, allowing adjustment of the current. A car's diode can be found next to the vehicle's alternator. About six diodes convert alternating electricity (AC) from the alternator into direct current (DC) for the battery and the rest of the electrical system. DC is a constant flow of electricity, while AC can switch directions. The use of batteries and motor vehicles necessitates the use of DC due to its greater efficiency and cheaper cost.

What are some other applications of diodes?

Photodiodes

The automotive industry is always on the lookout for methods to better their consumers' time behind the wheel. A car's ability to detect rain and activate the wipers automatically, or to automatically adjust the display and interior lighting based on the brightness of the surrounding environment, are just two examples of how seemingly minor improvements can have a significant impact on a driver's comfort and safety. One positive aspect is that the driver has fewer controls to physically manipulate, allowing greater attention to the road. On the other hand, having well-lit displays and well-lit automobile help visibility immensely.

Accurate detection of visible and invisible light is a key component of many systems that automate these processes and diodes are popularly being used for this purpose. A car's display brightness may be automatically adjusted using photodiodes, which detect ambient light levels such as those coming through a car's windows. Rain sensors, which are installed behind the windshield, use photodiodes to determine how many raindrops have landed in a certain location, at which point the wipers are activated.

Diode lasers

Joining in car body construction is a key application area in the automotive industry. On the exterior, the seam must meet the strictest criteria for aesthetics. The roof/wall connection and laser welding/brazing of aluminum in tailgates and galvanized sheets are two common examples. Diode lasers are utilized for laser beam welding in the framework, doors, door cut-outs, and A-, B- and C-pillars. And welding may also be done at a distance using a diode laser and a beam converter. Diode lasers are also used to harden and coat pressing tools, weld gearwheels, and harden cam and crankshafts in the drive train.

[Discover more about diode technologies and suppliers on GlobalSpec]

How to detect diode failure

Most people would immediately blame the battery if their car wouldn't start or have other electrical issues. Battery replacements may not solve the problem and might be an unneeded extra cost if the electrical system as a whole is not checked throughout the diagnostic process. Many battery-related difficulties with remote start, keyless entry and start/stop systems may be linked back to a faulty diode in the car. Problems with diodes might also emerge as a battery that won't charge properly or as electrical noise. The failure of the diode to convert AC to DC causes electrical disturbances, which in turn causes problems for electronic devices. Due to current problems, a shorted diode permits an excessive amount of drain, quickly depleting a battery. Diode problems may be detected with the use of an electrical system tester and battery, which performs a ripple test to locate anomalies.

Conclusion

It is crucial to understand that without diodes, several electrical systems in a vehicle would not function correctly. For example, the battery would not charge without rectifier diodes, and sensitive electronic components would be at risk of damage without Zener diodes. Moreover, advancements in diode technology have led to the development of more efficient and reliable electrical systems in vehicles, resulting in better fuel efficiency and reduced emissions. In summary, the automotive industry heavily relies on diodes to ensure that various electrical systems in vehicles operate safely and efficiently. Therefore, it is essential to use high-quality diodes that meet the required standards to ensure the safety and reliability of the vehicle.

To contact the author of this article, email GlobalSpecEditors@globalspec.com


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