Discrete and Process Automation

How artificial intelligence enhances robot flexibility

19 February 2025

The synergistic relationships between artificial intelligence (AI) and robotics are reshaping many productive sectors and industries by equipping automated systems to function in more adaptive, efficient and intelligent modes. In contrast to more dedicated industrial robots programmed for specific, repetitive tasks, AI-empowered robotics can learn, adapt, and operate with immediate and agile responsiveness in dynamic environments.

This adaptability enables robotic systems, devices and environments to perform multiple and overlapping tasks that integrate judgments and active responses to dynamic alterations in task. This is an absolute requirement for these devices to interact more seamlessly with human workers. The ability to adjust to unpredictable conditions on the fly, while retaining the intent/purpose in the assigned task is indicative of human operations in complex environments, and this capacity is imperative in machines that interact with people.

AI enhances robotic and cobot systems to be able to perform increasingly complex and lower predictability tasks. Cooperation rather than competition results — though lower complexity jobs are displaced by robots, human tasks become more gratifying and challenging.AI enhances robotic and cobot systems to be able to perform increasingly complex and lower predictability tasks. Cooperation rather than competition results — though lower complexity jobs are displaced by robots, human tasks become more gratifying and challenging.

What is robot flexibility and why does it matter?

In robotics, “flexibility” typically defines equipment's facility in adapting to new tasks, changing conditions or varied environments without needing major structural or software changes. The widespread form of robotics, common on assembly lines, etc., lack adaptive capability, being programmed for specific, repetitive and precisely defined/regulated actions in entirely predictable environments.

AI-driven robots are designed to adapt in real-time to alterations in operation and conditions, rendering them suitable for applications where tasks vary, conditions change or processes require judgments to be applied on-the-fly. Flexibility in robotics benefits various sectors by reducing costs, increasing productivity and enabling the automation of a greater diversity of complex/variable applications with less predictable functional blocks.

The role of machine learning in enabling flexibility

Machine learning (ML) is central to AI-enhanced robot flexibility, providing the ‘mental landscape’ required for experience-based decision making. ML algorithms allow robots to learn from experience, recognizing patterns - and deviances from pattern - and equipping devices/systems to manage exceptions more or less seamlessly, allowing improving performance based on past data.

Supervised learning: Supervised ML allows robots to understand tasks by observing labeled data. For example, a robot could be trained to identify objects or to categorize items based on images labeled by human operator ‘trainers’. Once trained, the robot can handle new, similar items without diminishing need for further input.

Reinforcement learning: This learning method teaches robots through trial and error, ‘rewarding’ them proportionally to the aptness of actions and reactions. Robots that learn by reinforcement learning are typically more adaptable, better equipped to handle complex tasks like navigating an unknown environment or assembling parts with disorderly sizes and orientations.

Transfer learning: Transfer learning allows robots to apply knowledge from one task to another. A transfer-learning based robot trained to handle certain types of objects can adapt to similar ones without needing to relearn the most basic operational facts. This cross-application of knowledge improves the robot’s flexibility and reduces training times. It is indicative of the most adaptive systems.

The integrating of these ML techniques equips robots to become capable of continuous self-directing improvement, able to adapt to new challenges and handle diverse tasks with low disruption at change-points in processes or tasks.

Vision and perception capabilities through AI

One of the most impactful methods by which AI enhances robot flexibility is through advanced sensory perception/vision capabilities. Using analytical vision, robots can identify, categorize and interact with objects in their surroundings.

Object detection and recognition: AI subroutines enable robots to identify and understand objects. With cameras and sensors, robots can detect shapes, colors, textures and sizes, allowing them to grasp and handle objects of various forms and resiliencies with precision. This flexibility is especially valuable in roles in human interactions, food preparation, manufacturing and packaging.

Environmental awareness: AI-empowered robots are equipped to analyze and adapt to their surroundings. In a cluttered or physically constrained workspace, the approach allows navigation around obstacles and self/object repositioning when the preferred or typical pathway is blocked. This allows systems to operate in more complex, unstructured environments than can robots limited to controlled settings.

Human detection and interaction: In collaborative settings, it’s crucial for robots to recognize and respond to human actions and vulnerabilities. AI enables robots to detect humans, interpret gestures and understand verbal commands. This equips safer, more intuitive human-robot collaboration in healthcare, manufacturing and logistics.

Robots with vision and perception abilities expand the range of applications in which they are practical, supporting more complex and varied workflows.

Natural language processing (NLP) for communication and adaptability

NLP equips robotic systems to understand and interpret human language, enhancing flexibility in collaborative tasks and normalizing interactions in human terms. Robots that can communicate with human workers and adjust their actions based on verbal instructions can work around and with humans without creating hazards or overlapping on tasks.

Task adaptation through commands: Robots equipped with NLP can follow spoken or written instructions, allowing human operators to guide their tasks without programming and allowing robots to inform as to their actions and perception of hazards. This is key in dynamic and human environments, such as medical interactions and mixed assembly lines with complex and robot/human interactive tasks.

Contextual awareness: NLP enables robots to interpret context, making them better at understanding specific requests. To illustrate, if a worker instructs a robot to “bring the T6 driver” the robot can interpret the command and interact appropriately with objects around it.

Multi-language capability: AI-powered robots with NLP can learn to understand multiple languages, adapting to regional accents and multilingual workforces, which is advantageous in complex manufacturing environments and medical/patient interactions.

NLP enables robots by equipping them to interact naturally with human operators, handle complex tasks smoothly and adjust according to changing instructions.

Predictive analytics for anticipating needs and reducing downtime

Predictive analytics, powered by AI, enables robots to anticipate future conditions, predict potential issues and make proactive adjustments. With enough experience to draw upon, this lends a level of prescience that can reduce operational downtime.

Maintenance prediction: AI equips robots to predict maintenance needs based on real-time situation data and condition analysis. This predictive capability is significantly empowering and can greatly improve operational and patient safety.

Task optimization: By learning from previous tasks, robots can optimize settings or sequences for different activities. For example, in manufacturing, a robot might adjust its grip or presentation angle of a component; in patient care, learning subtle cues can improve interactions, benefitting care quality.

Environmental adjustments: Robots operating advanced predictive analytics can adjust for environmental factors like temperature, wind, etc., which may affect operations.

The anticipating of situational or operational needs, adjusting for variables, equips robots to be more reliable and efficient in diverse, and complex/unpredictable work environments, increasing the impact of automation.

Collaborative robots (cobots) and adaptive safety

Cobots work alongside humans and must be sensitive to and quickly adapt to less predictable, shared environments and cooperative tasks. AI enhances cobot flexibility by enabling them to adjust their actions based on human co-worker actions and dynamically changing workspaces.

Adaptive action: AI equips cobots to smoothly adjust their speed and force to avoid disruption to humans or sensitive objects, in a timely and safe fashion. A cobot may need to alter its speed of operation when interacting with a human patient, based on variations in patient response-times and auditory acuity.

Proactive error correction: Cobots must detect and compensate for errors during operation, delivering task flexibility as conditions vary. If a misalignment of a part or an unexpected obstruction in the workspace occurs, the cobot must deviate a path or alter an action without stopping production or creating negative consequences for ancillary and unrelated aspects of operations.

Dynamic task allocation: Cobots must work dynamically with humans, seamlessly sharing tasks as needed. To be effective, flexibility in task sharing maximizes efficiency and optimizes resource use in collaborative settings.

These adaptive safety and task-sharing behaviors equip AI-enhanced cobots to bring unprecedented flexibility and the required level of safety to human-robot collaboration.

Real-world applications of AI-enhanced robot flexibility

Across many sectors, AI-enhanced flexibility in robots is creating new possibilities, enabling automation of tasks that were previously too disorderly for robot participation.

Healthcare: Robots equipped with AI are on the verge of assisting in surgery and are increasingly involved in diagnostics, elderly care and patient care. Their flexibility allows them to perform precise tasks and adapt to patient needs and variations, based on real-time patient data and deep analytics.

Manufacturing: AI-powered robots must operate on assembly lines, perform quality inspections, and undertake packaging with precision and repeatability. Their adaptive capability allows them to adjust to altered conditions, inspect diverse parts/assemblies while recognizing the parts and tasks, and work safely alongside human co-workers.

Warehousing and logistics: Robots in warehousing use AI to adapt to inventory changes, manage routing optimization and storage navigation, etc. With vision and other sensory perceptions, they can identify and interact with diverse objects and tasks, navigate dynamic warehouse layouts and respond to changing demand.

Conclusion

The combination of AI and robotics is heralding a new era of flexibility across all sectors of human activity, from farm to hospital, from factory to orbit. By enhancing robots with machine learning, vision, natural language processing, and predictive analytics, AI enables robotics, cobots and automated systems to perform more, more complex and less rigidly defined tasks with previously impossible agility.

These advances support industrial efficiency, improved safety, reduced operational costs and a growing range of human-robot collaborations.

As AI continues to infiltrate and evolve, the flexibility and capabilities of robots will expand exponentially, ultimately redefining what’s possible.

To contact the author of this article, email GlobalSpecEditors@globalspec.com


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