Discrete and Process Automation

(Semi-)Autonomous surface and underwater mapping for rivers and lakes

06 August 2024

Up-to-date and accurate maps of the waterways are a prerequisite for safe and efficient shipping in Germany. Government authorities and private harbor operators are obliged to provide these in an up-to-date form at all times to avoid accidents caused by an incorrect or outdated card. This includes the classification of federal waterways, their kilometers, existing locks, lifting and barrages, other surrounding waters, places and borders. Currently, mapping is carried out by conventional ships with trained personnel, which is time-consuming and expensive. This can result in long intervals between measurements at a particular location.

(Semi-)automated monitoring of waterways by autonomous platforms with obstacle avoidance and traffic detection could optimize this process and provide maps in less time. To this end, the Fraunhofer Institute of TAPS measures bodies of water independently. Source: IDS Imaging Development Systems GmbHTAPS measures bodies of water independently. Source: IDS Imaging Development Systems GmbHOptronics, System Technologies and Image Exploitation IOSB has developed an autonomous surface vehicle capable of autonomously surveying bodies of water as part of a three-year in-house research project. For this purpose, the riverbed is recorded using sonar. Furthermore, the bank areas and surface structures are monitored by an optical system with two integrated industrial cameras from IDS Imaging Development Systems GmbH. The information obtained in this way is then merged and transferred to a 3D map of the surroundings.

Application

The precise surveying of water bodies is a demanding task. TAPS, the Fraunhofer IOSB's semi-automatic direction finding system for rivers and lakes, is able to perform this task both under and above water. The vehicle, which measures approximately 2 m x 1.5 m x 1 m, travels along the relevant waterway and automatically avoids obstacles, whether stationary or moving. At a speed of 2 knots — which corresponds to around 3.7 kilometers per hour — such a mission can last up to 20 hours. For visual mapping of the shore areas, TAPS has two cameras attached to a mast, each pointing to starboard or port and whose fields of view do not overlap. Due to their high resolution, they allow a visual inspection of relevant infrastructure, such as quay walls, as well as 3D modeling of the shore area based on the recorded image data.

"We use an automated system for intelligent image capture. As soon as one or both cameras are focused on a predefined area of interest, image recording is started. The vehicle's own movement is also used to store only image data that is recorded from different angles and therefore offers added value in terms of content," explained Boitumelo Ruf, expert in photogrammetry in the Autonomous Robot Systems research group at Fraunhofer IOSB. GNSS (Global Navigation Satellite Systems, such as GPS) and IMU (Inertial Measurement Unit for position determination) data serve as the basis for determining the position and orientation of the TAPS platform. "When the images are captured, they are enriched with the current GNSS position data. The latter are required later for the assignment of precise coordinates," Ruf continues.

After data acquisition, the recorded images are transmitted together with the GNSS data to a ground control station, where a photogrammetric reconstruction is carried out. Boitumelo Ruf describes the procedure in more detail: "Among other things, we use the COLMAP photogrammetric toolbox. It uses outstanding image features to first compare the input images, calculate their relative positions and create a true-to-life 3D model of the environment. We then use the tool to match the images pixel by pixel, i.e. we search for corresponding pixels and merge them exactly. The result is a dense 3D point cloud that is georeferenced using the GNSS positions, i.e. provided with the corresponding current coordinates." The 3D model can then be used for other tasks, such as visual inspections or bank monitoring.

Robust industrial cameras defy wind and weather

On the camera side, the Fraunhofer Institute relies on two uEye FA industrial cameras from IDS. The robust and resilient models with power over Ethernet are ideal for demanding environments. Camera housings,TAPS has two uEye FA industrial cameras mounted on a mast to visually map shoreline areas. Source: IDS Imaging Development Systems GmbHTAPS has two uEye FA industrial cameras mounted on a mast to visually map shoreline areas. Source: IDS Imaging Development Systems GmbH lens tubes and the screwable connectors meet the requirements of IP code IP65/67 and are thus optimally protected against dirt, dust and splash water.

The model used has the large-format 1.1 inch CMOS sensor IMX304 from Sony and delivers very clear, noise-free images with a resolution of 4096 x 3000 pixels. Thanks to its remarkable dynamic range and very high sensitivity, the global shutter sensor of the second pixel generation of the Pregius series is particularly suitable for metrology applications, among others.

It was precisely these characteristics that were decisive for the Fraunhofer IOSB's choice of camera. In addition to robustness and weather protection, important requirements for the cameras included a compact form factor and high image resolution to enable detailed visual inspections. The sensor should also offer a high dynamic range in order to capture images with a high level of detail in both sunny and shady areas. Integration via the standard GigE Vision interface enables the development and use of one driver for several systems with different cameras.

The project demonstrates the high potential of the interaction between robot systems and digital image processing. The cards could be reshuffled in the future, particularly with regard to visual environment detection and scene interpretation.

To contact the author of this article, email GlobalSpecEditors@globalspec.com


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