Discrete and Process Automation

Delta’s wireless charging and industrial automation solutions for smart warehouses shine at ProMat 2025

14 March 2025

Delta, a developer of power management and internet of things (IoT)-based smart green solutions, attends ProMAT 2025 with its cutting-edge wireless charging and industrial automation solutions. These innovations, which are designed to boost intelligence, efficiency and safety in warehouses and logistics operations across North America, include the new MOOVbase Multi-port Charging System for small logistics vehicles and battery swap stations. The functional safety certified A3-EP servo drive and AX-5 controller, which are ideal for the wide range of load capacity requirements in smart warehouses, are also a key highlight this year.

Source: Delta Electronics (Americas)Source: Delta Electronics (Americas)

Dave Morse, vice president of industrial and automation at Delta Electronics (Americas), said, “With strong R&D capabilities and insights accumulated from 30 years of experience in vertical integration, Delta is poised to empower customers with comprehensive solutions covering from warehouse vehicle charging and powering, conveyor automation, to real-time cross-plant monitoring.”

“Delta is driving the future of warehouse automation,” said Daniel Doerflinger, general manager of Delta Energy System’s Industrial and Medical Business Unit. “Our comprehensive portfolio, featuring industry-leading charging solutions like MOOVair and MOOVbase alongside our advanced robotics and sensor technologies, empowers businesses to build smarter, greener, and more reliable supply chains. From seamless wireless charging for entire fleets to precise collaborative robots and advanced sensor technology, Delta is providing the technologies needed to optimize logistics for tomorrow.”

Featured solutions at ProMat 2025:

MOOVbase Multi-port Charging System: Simultaneous charging of up to three vehicles
Making its debut at ProMat 2025, the MOOVbase Multi-port Charging System is designed to simplify charging infrastructure for small logistics vehicles and battery swap stations. By enabling simultaneous charging of up to three vehicles or batteries with different voltage levels using a single AC connection, MOOVbase significantly reduces installation costs and complexity.

The further models within the MOOVbase portfolio allow charging for up to 30 kW/96 V at impressive charging capability of 640 A at 94% efficiency, MOOVbase delivers maximum operational uptime, while advanced battery recovery modes extend battery life. Ethernet connectivity makes it easy to integrate into fleet management system. This versatile solution is tailored for modern, cost-conscious logistics environments.

MOOVair Wireless Charging Systems: The widest portfolio of inductive chargers on the market
Delta’s MOOVair Wireless Charging Systems provide seamless, automatic charging for fleets of AGVs, forklifts and tow trucks. Offering power options from 1 kW to 30 kW, MOOVair supports the entire range of industrial vehicles, eliminates the need to plug in manually and reduces maintenance requirements. The flagship MOOVair 03 provides superior 3 kW wireless charging performance with a charging current of up to 132 A at 24 V, ensuring efficient and time-saving operations in high-demand environments. Powered by Delta’s patented PPL (Pad-Pad-Link) technology, MOOVair ensures reliable, interference-free communication between chargers and vehicles — even in complex logistics hubs. Unlike traditional Wi-Fi or Bluetooth, PPL operates outside busy radio spectrums and is highly resilient against environmental factors like dust and dirt, ensuring unmatched performance and reliability.

AC servo drive A3-EP and advanced IIoT controller AX-5: Bolster efficiency with high-performance functional safety
Powered by the functional safety certified servo drive A3-EP and controller AX-5, Delta further unlocks warehouse efficiency and safety by combining with its wide range of motor drive systems, which offer power from 250 W to 1,500 W. These solutions cater the wide spectrum of load capacity requirements in conveyor and automated guided vehicle (AGV)/autonomous mobile robot (AMR) scenarios, satisfying the needs from heavy-duty conveyors, pallet handling AGVs to light-weight package sorting and transport vehicles. The TÜV-certified servo drive A3-EP provides comprehensive functional safety, including Safety over EtherCAT (FSoE), with precise control, high speeds and energy efficiency. The controller AX-5, obtaining SIL3 certification, supports distributed safety control to enhance the protection of particular areas and process. Equipped with a powerful Arm Cortex 4-core processor, AX-5 enables seamless synchronization with servo drives, AC motor drives, and remote I/O modules.

From vehicles to conveyor tracking: Drive productivity with integrated solutions
The Conveyor Tracking System showcases Delta's strong position in vertical integration, extending beyond conveyor and vehicle power and control to include time-of-flight (ToF)-enabled robotics systems. Delta's robotics offerings, in addition to the SCARA robot displayed on-site, are complemented by the Red Dot Award-winning cobot D-Bot Series, with a payload capacity of up to 30 kg and a maximum reach of 1,800 mm. The ToF Smart Camera DMV-T enables accurate object identification at high speeds with a built-in dual-core CPU boasting high accuracy (less than 1%), less than 80 ms detection time and a rugged IP67 rating. Supporting Ethernet, the DMV-T Series seamlessly integrates with Delta’s robotics solutions. Combining the highly versatile systems, Delta is able to craft tailored solutions not only for conveyor automation, but also palletizing, material handling and packaging.

Experience Delta’s innovations at ProMat 2025
Delta’s solutions on display at ProMat 2025 underscore the company’s commitment to empowering smarter, greener and more efficient supply chains. Visit Delta’s booth at N7749 at Chicago’s McCormick Place, to experience these innovations firsthand. For more information, please visit Explore Delta’s Power and Automation Solutions at ProMAT 2025.

To contact the author of this article, email GlobalSpecEditors@globalspec.com


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