Technology

Video: How to cool and protect EV batteries against collision and thermal runaway

27 June 2023

The battery compartment is the most integral part of an electric vehicle (EV) with range being a primary concern to consumer adoption. Boyd has designed liquid cooling systems and cold plates for key industry innovators that enable smaller, lighter battery thermal systems; creating more design space for more powerful batteries with faster charge cycles, more efficient utilization of energy, and more reliable vehicles with greater range.

An additional safety concern is lithium-ion battery thermal runaway. EV battery thermal runaway protection can be accomplished with multi-functional, complex solutions designed for cell-to-cell application that absorb impact, vibration and movement, dissipate cell heat, and act as a flame or heat barrier and isolator in the event of a catastrophic battery event. Enabling EV battery designs to proactively and safely prevent thermal runaway events and quickly isolate extreme heat or fire in the unlikely event battery safety design features fail to prevent cell-to-cell propagation. Integrated assemblies feature cooling fins or heat spreaders with compression pads and flame-rated electrical insulation to isolate li-ion battery cells.

About Boyd

Boyd is the trusted global innovator of sustainable solutions that make our eMobility customers’ products better, safer, faster, and more reliable. Our innovative engineered materials and thermal solutions advance our customers’ technology to enhance reliability and extend range for electric and autonomous vehicles and accelerate innovation in next-generation electronics and human-machine interface. Core to Boyd’s global manufacturing is a deep commitment to protect the environment with sustainable, scalable, lean, strategically located regional operations that reduce waste and minimize carbon footprint. We empower our employees, develop their potential and inspire them to do the right things with integrity and accountability to champion our customers’ success.



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