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Canon PowerShot A460 Digital Still Camera Teardown

03 February 2008
The following is an overview of a teardown analysis conducted by IHS Technology Teardown Services.

Main Features / Overview

Part of Canon's "A Series line of digital 'point and shoot' cameras, the PowerShot A460 is, at the time of writing, Canon's low-end of the series - and is promoted as an 'introductory' camera. Canon's A-series does not have the same sleek profile as the ELPH series, a result of the use of standard AA cells, which creates a bulkier profile for A series cameras.

The Canon PowerShot A460 is a 5 megapixel point-and-shoot consumer camera with 4x zoom lens, 2 inch rear display, and Dig!c II image processor. The camera takes SD/SDHC and multimedia card memory cards, and can take standard AA batteries (Alkaline or better). The A460 also has a video out for PAL/NSTC systems.

The camera also has an audio out (monaural) but the camera does not really have additional 'media' features like soundtrack / music playback options for the slide show (Sony features this).

Canon PowerShot A460 Digital Still Camera Main ImageCanon PowerShot A460 Digital Still Camera Main Image

Target Market

Entry-level consumer.

Released

Q1, 2007 per indirect references to Canon press release.

Pricing and Availability

Retail price from Canon undetermined (press release not found), however it is possible, at the time of writing (Dec 2007) to find several e-tailers offering this model from $99 to $129.

Volume Estimations

For the purposes of this teardown, we estimate unit shipments for the Canon PowerShot A460 over the course of a 2 year production lifetime would be on an order of magnitude of 3M units.

As a reminder, volume production assumptions are not meant to be necessarily 'market accurate', but are meant primarily to be used for our cost analysis in terms of amortized NRE and tooling costs, especially for custom components specific to the model being analyzed (mechanical components especially).

Function / Performance

Detailed testing was not performed on the A460.

Canon PowerShot A460 Digital Still Camera Cost AnalysisCanon PowerShot A460 Digital Still Camera Cost Analysis

Cost Notes

iSuppli's standard costing methodologies were applied to all of the camera components. The optics assemblies (with zoom mechanisms and motors) and viewfinder (where applicable), were treated as single 'sub-assemblies' from a cost point of view in the main bill of materials.

We have, however, also provided a breakout of the lens assembly cost assumptions in the ""Optics Summaries" tab in the BOM spreadsheet. Please refer to this tab for details on the lens and viewfinder costs.

What Is Not Included in our Cost Analysis

The total materials and manufacturing costs reported in this analysis reflect ONLY the direct materials cost (from component vendors and assorted EMS providers), AND manufacturing with basic test. Not included in this analysis are costs above and beyond the material manufacture of the core device itself - cost of intellectual property, royalties and licensing fees (those not already included into the per component price), software, software loading and test, shipping, logistics marketing and other channel costs including not only EMS provider and the OEM's margin, but that of other resellers. Our cost analysis is meant to focus on those costs incurred in the manufacture of the core device and exceptionally in some circumstances the packaging and literature as well.

Manufacturing Notes

Country of Origin / EMS provider

This product was labeled Made in China. Given the competitive nature of the consumer camera market, and the low-end nature of this DSC, it is not surprising. It is assumed that the manufacturer makes full use of local Chinese manufacturing and sourcing in this device. Therefore, we have assumed that the manufacturer is leveraging lower cost in China for PCB population, and custom mechanicals (plastics and metals) etc. Optics assemblies were assumed to be made in Japan.

Furthermore, it is interesting to note, that only the highest end Canon IXY910IS/SD870IS analyzed here was labeled as Made in Japan.

Country of origin assumptions relate directly to the associated cost of manufacturing, where calculated by iSuppli. In the cases of 'finished' sub-assemblies (such as Bluetooth modules or camera modules), we do not calculate internal manufacturing costs, but rather assess the market price of the finished product in which case country of origin assumptions may or may not have a direct effect on pricing.

Remember also that labor rates are applied directly only to hand inserted components and systems in our bill of materials, and although regional assumptions do, these new rates do not have a direct effect on our modeled calculations of placement costs for automated SMD assembly lines. ""Auto" inserted components (such as SMT components) placement costs are calculated by an iSuppli algorithm which allocates a cost per component based on the size and pincount of the device. This calculation is affected by country or region of origin as well.

Design for Manufacturing / Device Complexity

Cameras are always complex, from our perspective, not so much from the point of view of electronics, but rather more in the physical / mechanical implementation, and therefore feature a lot of small, precision mechanical assemblies which are more involved at the hand assembly level, rather than surface mount production level. In order to create a simple metrics against which we can compare similar devices, we typically turn to component counts to gage this relative complexity.

The Canon A460 features a total of 554 components (not including the optical assemblies or box contents), of which 110 are mechanical in nature.

The number of mechanical components usually is a direct driver of hand-assembly costs, whereas the electronic component count (and I/O count, density, etc.) are relative metrics for the more automated portion (namely SMT assembly) of manufacturing costs.

Component counts have a direct bearing on the overall manufacturing cycle times and costs, and also can increase or decrease overall yields and re-work. Our calculations of manufacturing costs factor counts and more qualitative complexities in the design. Note that manual labor has a much smaller effect on auto-insertion assembly lines (for the Main PCB, for example), where manufacturing costs are much more capital equipment intensive and driven by these investment costs.

Canon PowerShot A460 Digital Still Camera - Enclosure DisassemblyCanon PowerShot A460 Digital Still Camera - Enclosure Disassembly

Design notes

This entry-level Canon features the now 'older' generation DIG!C II processor from NEC as it's core. As the A460 is an entry level camera it is missing many of the features and thus hardware found in higher - end devices, such as image stabilization, or the higher-end features found in the DIG!C III processor such as face recognition, etc. As camera designs go, this design seems quite conventional without a lot of bells and whistles. Sony DIG!C II processor is the core, Analog Devices provides the Analog Front End chip, with a Fujitsu power management device for cameras, a Sanyo Audio Interface / Video driver IC for cameras, and a Renesas motor drive IC.

Major Components

Main PCB

Image Processing

  • Image Processor - NEC (Canon) - DIG!C II (CLK4-1086) - ASIC

Image Sensor / Analog Front End

  • CCD Signal Processor & Analog Front End - Analog Devices - AD9923 - 36MHz, w/ 12-Bit ADC, 15-Ch Vertical Driver & Precison Timing Core

Memory

  • NOR Flash - Macronix - MX29LV320CTXEI-70G - 32Mb (4M x 8), 3V, 70ns
  • Mobile SDRAM - Samsung Semiconductor - K4M28323LH-HN75 - 128Mb (1M x 32Bit x 4Banks), 2.5V, 133MHz(CL=3)

Power Management

  • Power Management IC - Fujitsu - MB39C302A - DC-DC Converter, 5-Channel, 2 Channels w/ Built-In FETPhoto-Flash Capacitor Charger - Texas Instruments - TPS655xxx

I/O & Interface

  • Sanyo - LA74310LP - Audio Interface For DSC & Video Driver

Motor Drive

  • Renesas - M63064HP - Motor Driver Device (Content Based on M630xx)

Camera Flash

  • Texas Instruments - TPS655xx - Photo-Flash Capacitor Charger

Display Module

  • Sony - ACX363AKM-7 - 2.0' Diagonal, 86K Pixel Color LTPS w/Delta Pixel Structure

Image Sensor

  • Sharp - RJ23S3JA0ET - 5.0MP, CCD, 1/3' Format - Diagonal 6.156mm, 1.90um x 1.90um Pixel Size, 4.92mm x 3.70mm Active Image Area

Optics

  • See optics summaries tab in Excel spreadsheet analysis for detailed breakouts

"

Canon PowerShot A460 Digital Still Camera - Box ContentsCanon PowerShot A460 Digital Still Camera - Box Contents



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